SY/T 5179-1993 Labor quotas for petroleum machinery processing

SY/T 5179-1993 Labor quotas for petroleum mechanical processing SY/T5179-1993 Standard download decompression password: www.bzxz.net

Petroleum and Natural Gas Industry Standard of the People's Republic of China SY/T 517993
Petroleum Machinery Processing Labor Quota
Published on 1994-01-06
China National Petroleum Corporation
Implemented on 1994-06-01
Subject Content and Scope of Application
Cited Standards
Code and Relevant Provisions
Lathe Operation Time Quota
Milling Machine Operation Time Quota
Machine Operation Time Quota
Planing (Plug) Machine Operation Time Quota
Gear Cutting Operation Time Quota
Drilling Machine Operation Time Quota
Grinding Machine Operation Time Quota Time quota
Broaching machine operation time quota
Pliers operation time quota
Riveting operation time quota
Welding operation time quota
Sawing machine operation time quota
Forging operation time quota
Casting operation time quota
Paint stripping and painting operation time quota
Classification of cold working raw material adjustment coefficients (supplement) Appendix A
Subject content and scope of application
Petroleum and natural gas industry standard of the People's Republic of China Petroleum mechanical processing labor quota
SY/ T 5179-93
Replace 5Y 5179-87
This standard specifies the labor quotas for the quasi-completion time, workpiece loading and unloading time and the comprehensive time of the work step of some mechanical processing operations. This standard is applicable to the petroleum machinery manufacturing and machine repair industry and profession, and the referenced standard is JB 4286. It is inlaid with the complexity classification and conversion coefficient 3 codes and relevant regulations of self-forging. Processing quantity code: Width - B; Height - H; Depth -; Thickness -. Square side length - Area - F. Volume ----- V; Outer diameter - D; Cutting times - —
Pitch—
Number of bisectors of a circle-
Number of teeth--Z,
Number of grooves--N;
Distance across edges
Module--
3.2Time code
Time--T;
Comprehensive time of working step--
3.3Adjustment coefficient code
Working condition coefficient--K(K,KK,K,)
Raw material coefficient
Batch coefficient
Approved by China National Petroleum Corporation on January 6, 1994 and implemented on June 1, 1994
Rigidity coefficient 1
Taper coefficient——-K
3.4 ​​Other codes
Steel model-—
Workpiece weight—G;
Lifting weight—Q;
3.5 Relevant regulations||tt ||3,5.1 Adjustment coefficient of workpiece material
a. K㎡ for 45# steel is 1;
b. Km for cast iron is 0.8;
c K for alloy steel that is not easy to process is 1.2;
d. K for rough cast steel is 1.3;
e. For other materials, see Appendix A (supplementary): f. For special cases, please refer to the specific provisions of each chapter. 3.5.2 Classification of completion time
SY/ T 5179-93
According to the complexity of the workpiece, the time required for preparing and replacing tools, clamps, gauges, cutting tools and adjusting equipment is divided into simple, medium and complex types, as follows
a, simple: the total number of tools, clamps, gauges and cutting tools to be replaced is less than 2; b. Medium: the total number of tools, clamps, gauges and cutting tools replaced is less than 5, and the workload of adjusting the equipment is large; c. Complex: the total number of tools, clamps and cutting tools replaced is more than 5, and the workload of adjusting the equipment is large. 3.5.3 Classification of workpiece loading and unloading time
According to the weight of the workpiece, lifting method, the complexity of loading and unloading, alignment and the number of accessories used, it is divided into simple, medium and complex categories: Now define:
a. Simple: general fixtures, visual correction; b. Medium: commonly used fixtures, correction with a stylus; c. Complex: special fixtures, accessories, dial indicator or other most accurate alignment. More than 20kg is hoisting.
3.5.4 Comprehensive time of work step operation
a. Basic operation time;
b. Auxiliary operation time;
Central layout of the work area and time for rest and nature, 4 Lathe operation time quota
4.1 Relevant regulations
4.1.1 The tool material is cemented carbide.
4,1.2 Workpiece rigidity adjustment coefficient;
a. When the outer circle L/D>10, K,-0.001(L/D)+1: b. When the inner circle L/D>3. K=0.007(L/D)+1;4.1.3 Adjustment coefficient of taper:
a. Vertical lathe: outer taper K, is 1.25, inner taper day, is 1.4; b. Vertical lathe: Kz is 1.35.
4.2 Pre-setting time
Pre-setting time is shown in Table 1.
Complexity
Workpiece loading and unloading time
Loading and unloading method
Workpiece loading and unloading time for horizontal lathe
SY/T 5179-93
Horizontal lathe
Workpiece loading and unloading time for horizontal lathe mounted on a four-jaw chuck is shown in Table 2. Table 2
Mounted on chuck
T = (0.084(G+1.72)K
T(0.71G0.48+1.57)K
Mounted on chuck and top
T - (0. 13G+2.53)K -(2)
Liwu lathe
Mounted on chuck and center frame
T-(0.03G-+3.67)（3)
T=(4.82(G.2-5.,81)K (5) T-(5.34G-6,35)K *(6)K=1
The loading and unloading time of the workpiece on the horizontal lathe mounted on the three-jaw chuck is shown in Table 3. Table 3
Mounted on the chuckWww.bzxZ.net
T-0.037(+0.46 -{7)
3 (10)
T = 0.048G+0.8
Mounted on the knocker and top
T=0.037G+0.56 {8)
T=0.037G-0.56 -.(11)
Mounted on the chuck and center frame
7 -0.015G+1,5 .--(9)
T- (.015G+1.5 -..(12)
SY/T 5179-93
4.3.1.3 The loading and unloading time of the workpiece of the horizontal lathe mounted on two centers is shown in Table 4. Table 4
T =(0.11Gb. +0.32)K
Using clamping plate and center frame
T:-(2.07G-8,62)033
Mounted on plum blossom center
7- (0.03(+ -0,09 3 +(15)
T=(29.2G02-28.3)K (16) 7 -(5.47G 4.27)x -(17)T=(0.46G0.32-0.59)X -(18)
Loading and unloading time of horizontal lathe workpiece mounted on the faceplate is shown in Table 5. Table 5
Using pressure plate bolts
T=(4.44G0.23)
T=(49.78G0.0 -57)K --22)
Loading and unloading time of vertical lathe workpiece
T-(0.21G+3.79)* -(20)
T= (0.262G0.73+5.44) (23)
T=0.027G+0.88 -.21)
Loading and unloading time of vertical lathe workpiece fastened with four jaws and jack or four jaws and bolts is shown in Table 64
SY/ T 5179 93
Positive four-wheel bearing and jack
T=(7.3G0,2I-8.41)K
The loading and unloading time of the workpiece of the vertical lathe with a pressure plate or a jig is shown in Table 7. Table 7
Fixed on the faceplate with bolts and pressure plates
T=(1.39G0.42+1.28)K (26)
4.4Comprehensive time of work step operation
4.4.1Comprehensive time of horizontal lathe operation
4.4.1.1Comprehensive time of C620 turning the outer circle and the flat surface is shown in Table 8
Using four-wheel bearing and bolts
T=(12.32G.2-14.12)K (25)
T-(6.59G025-10.52)K (27)
1/ 1.41/ 2.0
2/3.43/54
SY/ T 5I7993
[(0.163D+ 8.1)D* x, + 1.6D]K, + 1340KK.K
SY/ T 517993
20.,0R 23.47
28.12 ↓ 32.96
[23,27
4.4.1.2 The integrated time of inner circle of C620 vehicle is shown in Table 9. d/mm
1 / 2[2 /3.48
SY/ T 5179 -93
0.66d+9.03)2*+234ak,+1450kx
Precision is higher than level 3, add one V single-tool step time 2.17
SY/ T 5179-93
SY/ T 5179 93
4.4.1.3C630 Turning outer circle, plane comprehensive time see Table 10.D/mm
[(0.112D+4.9)Z. +1.ID]K,+2090K1000
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