SY/T 0419-1997 Specification for the manufacture, installation and acceptance of water jacket heating furnaces for oil fields

Water jacket heating furnace is a special equipment widely used in oilfield production. In order to make the manufacture, installation and acceptance of water jacket heating furnace have unified technical standards and ensure safe operation, this specification is formulated. This specification is applicable to water jacket heating furnaces used in oilfields that meet the following technical parameters: 1 Shell design pressure is not more than 0.5MPa; 2 Pipe design pressure is not more than 20MPa. SY/T 0419-1997 Specification for the manufacture, installation and acceptance of special water jacket heating furnaces in oilfieldsSY/T0419-1997 Standard download decompression password: www.bzxz.net

Petroleum and Natural Gas Industry Standard of the People's Republic of China Specification for construction and acceptance of oil-field heater manufacture and installationSY/ T0419—97Editor: Zhongyuan Petroleum Exploration Bureau Construction Group CompanyApproval department: China National Petroleum CorporationPetroleum Industry Press1998 Beijing2 Terms and symbols2.1 Terms2.2 Symbols
3 Materials
Forming and inspection of end caps
Manufacture of shells and fire cylinders
Manufacture of coils and smoke pipes
Requirements for openings and reinforcement closures
Installation of flange pipes
5 Welding and non-destructive testing
General provisions
Product welding test plates
Non-destructive testing
Pressure test
7.2 Water jacket heating furnace Installation of the main body
Installation of accessories and assembly pressure test
7.4 Trial operation, painting and insulation
8 Acceptance of completion
Appendix A Mechanical properties test standard of welded joints of product welding test plate Explanation of terms and expressions
Specification for the manufacture, installation and acceptance of special water jacket heating furnaces for oil fields Explanation of clauses of the regulations
Document of China National Petroleum Corporation
[97] CNPC Technical Supervision No. 698
Notice on the approval and release of 35 oil and gas industry standards including "Technical Standard for Fusion Bonded Epoxy Powder External Coating of Steel Pipelines"
To all relevant units: 35 oil and gas industry standards (drafts) including "Technical Standard for Fusion Bonded Epoxy Powder External Coating of Steel Pipelines" have been reviewed and approved and are now approved as oil and gas industry standards for release.
The numbers and names of various industry standards are as follows: No.
SY/T 0315-97
SY/T 031697
SY/T 0317-97
SY/T 0407-97
SY/T 0419--97
Technical Standard for External Coating of Fusion-bonded Epoxy Powder for Steel Pipe
Recommended Practice for On-site Inspection of New Line Pipe
Building Code for Saline Soil Areas
Specification for Surface Pretreatment of Steel Materials Before Painting (Replacing SYJ 4007 86)
Specification for Manufacturing, Installation and Acceptance of Water Jacket Heating Furnaces Special for Oil Fields (Replacing SYJ4019-87)
SY/T 0420-97
SY 042297
SY/T 0442—97
SY/T 0448—97
SY/T 0449—97
SY/T 0450—97
SY 0466—97
SY/T 0515--1997
SY/T 5020--1997
15 $Y/T 5212-1997
Technical standard for petroleum asphalt anti-magic layer of buried steel pipeline (replacing SYJ4020—88, SYI8
Specification for construction and acceptance of oilfield gathering and transportation pipelines (replacing SYJ 4022--88.SYJ 4009—86, SY 406193)
Technical standard for internal coating of steel pipeline fused epoxy powder (replaces SYJ4042-89)
Construction and acceptance specification for steel pressure vessels for oil and gas processing in oil fields (replaces SYJ4048-90)Construction and acceptance specification for steel atmospheric pressure vessels for oil and gas fields (replaces SYI4049-91)
Anti-thunder design specification for buried steel pipelines for oil (gas) (replaces SYJ4050-91)
Construction and acceptance specification for Tianyao gas gathering and transmission pipelines (replaces SY 4066--93 SY/T 4082-
Oil and gas separator specification (replaces SY7515-
Tapered cylindrical thread for drilling pumps (replaces SY
5020--80 SY 5021--80)
Beam pumping unit quality classification (replacing SY5212—87)
16 SY/T 5332—1997
SY/T 5455--1997
SY/T 5595---1997
SY/T 5S99—1997
SY/T 5675—1997
$Y/T 5788.2--1997
SY/T 6187--1997
SY/T 6285--1997
SY/T 6286—1997
SY/T 6287—1997
SY/T 62881997
SY/T 6289—1997
SY/T 6290-1997
SY/T 6291--1997
Technical specification for onshore two-dimensional seismic exploration data processing (replacing SY5332-92)
Technical specification for onshore three-dimensional geotechnical exploration data acquisition frame (replacing SY5455-92)
Oilfield chains and sprockets (replacing SY/T
5595-93)
Specification for the preparation of geological maps for oil and gas exploration well completion (replacing SY 5599--93)
Specification for writing geological summary report of oil and gas exploration well completion (replacing SY/T5675--93)
Specification for gas logging of oil and gas exploration well (replacing SYIT 5788.2--93)
Service and scrapping conditions of 190 series diesel engines for oil drilling rigs
Evaluation methods for oil and gas reservoirs
Detailed description methods for carbonate reservoirs
Determination methods for oil well production index
Selection methods for drill pipes and drill chains
Technical specifications for exploration using continuous electromagnetic rhyme surface method
Auxiliary data format for onshore three-dimensional geomorphic explorationTechnical specifications for dynamic measurement of global satellite positioning system for petroleum geophysical exploration
SY/T 6292-—1997
SY/T 6293—1997
SY/T 6294--1997
SY/T6295—1997
SY/T 7507—1997
35SY/T 7508--1997
Exploration well test data interpretation and quality assessment Exploration test work specification
Oil and gas exploration well analysis sample field sampling specification Method for predicting the reliability of oil drilling and production equipment
Determination of water content in natural gas
(Replacement of SY 7507-87)
Electrolysis method
Determination of total sulfur in liquefied petroleum gas in oil and gas fields Oxidation microcoulometry (Replacement of SY7508-87) The above standards shall be implemented from June 1, 1998. China National Petroleum Corporation
December 28, 1997
This specification is revised by the Central Plains Petroleum Exploration Bureau Construction Group Company in accordance with the requirements of the 197th China Petroleum Technology Blue Science No. 42 document of China Petroleum Corporation. During the revision process, the code revision group conducted special research, and conducted a relatively extensive investigation and research with relevant scientific research, design, manufacturing, installation and use units, summarizing the practical experience of design, manufacturing, installation, acceptance and use of special water jacket heating furnaces in China over the years, and referring to the "Technical Conditions for Fire-type Heating Furnaces" (GB150-1989) of the original code "Specification for Manufacturing, Installation and Acceptance of Special Water Jacket Heating Furnaces for Oilfields" (SY5262-91), adjusted the chapter layout of the original code "Specification for Manufacturing, Installation and Acceptance of Special Water Jacket Heating Furnaces for Oilfields" (SYI4019-87), revised the inapplicable clauses in the original code SYJI4019-87, and widely solicited opinions from relevant units of various oilfields in various ways, repeatedly revised the main issues, and finally reviewed and finalized the draft by the Professional Standardization Committee of Oil Engineering Construction. In order to improve the quality of this code, please pay attention to summarizing experience and accumulating data in the process of implementing this code, and send relevant opinions and suggestions to the Construction Group Company of Zhongyuan Petroleum Exploration Bureau at any time for reference in future revisions. This code will replace SYI4019-87 from the date of its entry into force. This specification is proposed and managed by the Petroleum Engineering Construction Professional Standardization Committee. The drafting unit of this specification: Zhongyuan Petroleum Exploration Bureau Construction Group Company. The main drafters of this specification are Liang Minggui, Wang Zhaomin, Ba Lianzhai, Zhang Hongyuan, Hu Ruitao, Fan Jingfan, and Ge Guangqian.
This specification was first issued in January 1988. 1 General
1.0.1 Water jacket heating furnace is a special equipment widely used in oilfield production. In order to make the manufacture, installation and acceptance of water jacket heating furnace have unified technical standards and ensure safe operation, this specification is formulated.
1.0.2 This specification is applicable to oilfield water jacket heating furnaces that meet the following technical parameters: Shell design pressure is not more than 0.5MPa:
2 Pipe design pressure is not more than 20MPa.
1.0.3 In addition to complying with the provisions of this specification, the manufacture of water jacket heating furnaces shall also comply with the provisions of the design drawings.
1.0.4 The relevant safety technology and labor protection shall comply with the provisions of the relevant laws and regulations and standards currently in force in the country.
1.0.5 The paint and insulation of the water jacket heating furnace shall comply with the provisions of the relevant standards currently in force in the country.
1.0.6 In addition to implementing this specification, the manufacture, installation and acceptance of the water jacket heating furnace shall also comply with the provisions of the relevant mandatory standards currently in force in the country. 2 Terms and symbols
2.1 Terms
2.1+1 Simplified Chinese tube body
Simplified Chinese is the outer shell of the water jacket heating furnace, which contains the coil, fire tube and smoke tube of the water jacket heating furnace.
2.1.2 Fire tube fire tube
The fire tube is the furnace of the water jacket heating furnace. It is generally a cylindrical structure made of boiler steel plates. The fuel is sprayed into the fire tube through the burner to burn, so that the water in the water jacket is heated. 2.1.3 Flueduct
The flue pipe is a pipe bundle welded by a single steel pipe or multiple seamless steel pipes and tube sheets. It is connected to the fire tube. The high-temperature flue gas is discharged from the smoke window through the flue pipe to heat the water in the water jacket.
2.1.4 Coiled pipe
The coiled pipe is a riveting pipe welded by serpentine pipes. The medium is heated by the hot water and steam in the water jacket when passing through it.
2.1.5 Tube sheet
The tube sheet is made of steel plate. One end of it is welded to the flue pipe and the other end is welded to the fire tube.
z..6 Smke and fire tube The smke and fire tube is a pipe for burning and discharging flue gas in the water jacket heating furnace. It is welded by the fire tube and the flue pipe.
2.2 Symbols
α-blunt edge
b -Misalignment
Transverse center distance deviation of upper and lower pipes of liquid level gaugeGap of joints
Negative deviation of steel plate thickness
Vertical center distance deviation of upper and lower pipes of liquid level gaugeNominal diameter
Inner diameter
Angular deformation at weld joint
Difference between maximum diameter and minimum diameter
Vertical deviation between flange and pipe
ea(ea)
Welding seam excess height
Inclination of elbow end face
Weld leg of inner fillet weld of flange
Weld leg of outer fillet weld of flange
Length deviation of upper and lower pipes of liquid level gauge
Height of curved surface of end cap
Height of straight edge of end cap
Height of flange pipe extension Degree
Thick plate thinning length
Total length of simplified body
Thick wall tube thinning length
Smoke and fire tube length
Design pressure
Test pressure
Elbow structure length
Cylinder wall thickness (plate thickness or steel pipe wall thickness)
Thickness of thick plate (thick steel pipe wall thickness)
Thickness of thinner plate (or thinner steel pipe wall thickness)-groove angle
8Thickness of test specimen
3 Materials
3.0.1 The steel, accessories and welding materials (welding rods, welding wires, welding flux, etc.) used in the manufacture of water jacket heating furnaces shall all have factory quality certificates and the product quality shall comply with the provisions of the current national standards for the product. The quality certificate of welding rods shall include the chemical composition and mechanical properties of the deposited metal.
3.0.2 If the manufacturing unit suspects that the product is defective, it shall re-inspect the materials and accessories, and they can only be used after passing the re-inspection.
303 The steel plates and steel pipes used in the water-jacketed heating furnace shall be inspected for appearance before use. There shall be no defects such as delamination, scarring, cracks, slag inclusions, creases, etc. on the surface. The sum of the actual negative difference between the rust waist and the steel plate shall not exceed the allowable negative deviation of the steel plate and steel thickness. 3.0.4 Spiral welded pipes are strictly prohibited for the manufacture of coils and flues used in water-jacketed heating furnaces. The selection of materials and categories must comply with the provisions of the design drawings. 3.0.5 Steel pipes for high-pressure coils with a working pressure greater than 10MFa shall be inspected in accordance with the relevant provisions of GBJ235 (Industrial Pipeline Engineering Construction and Acceptance Code (Metal Pipeline Section)) for medium and high-pressure steel pipes, and they can only be used after passing the inspection.2 Fire tube
The fire tube is the furnace of the water jacket heating furnace. It is generally a cylindrical structure made of boiler steel plate. The fuel is sprayed into the fire tube through the burner and burned to heat the water in the water jacket. 2.1.3 Flueduct
The flue tube is a tube bundle welded by a single steel pipe or multiple seamless steel pipes and tube sheets. It is connected to the fire tube. The high-temperature flue gas is discharged from the smoke window through the flue pipe to heat the water in the water jacket.
2.1.4 Coiled pipe
The coiled pipe is a riveting pipe welded by serpentine pipes. The medium is heated by the hot water and steam in the water jacket when passing through it.
2.1.5 Tube sheet
The tube sheet is made of steel plate. One end of it is welded to the flue tube and the other end is welded to the fire tube.
z..6 Smoke and fire tube Smoke and fire tube is the pipe for burning and exhausting smoke in water-jacketed heating furnace. It is welded together with the fire tube.
2.2 Symbols
α-blunt edge
b -Misalignment
Transverse center distance deviation of upper and lower pipes of liquid level gaugeGap of joints
Negative deviation of steel plate thickness
Vertical center distance deviation of upper and lower pipes of liquid level gaugeNominal diameter
Inner diameter
Angular deformation at weld joint
Difference between maximum diameter and minimum diameter
Vertical deviation between flange and pipe
ea(ea)
Welding seam excess height
Inclination of elbow end face
Weld leg of inner fillet weld of flange
Weld leg of outer fillet weld of flange
Length deviation of upper and lower pipes of liquid level gauge
Height of curved surface of end capbZxz.net
Height of straight edge of end cap
Height of flange pipe extension Degree
Thick plate thinning length
Total length of simplified body
Thick wall tube thinning length
Smoke and fire tube length
Design pressure
Test pressure
Elbow structure length
Cylinder wall thickness (plate thickness or steel pipe wall thickness)
Thickness of thick plate (thick steel pipe wall thickness)
Thickness of thinner plate (or thinner steel pipe wall thickness)-groove angle
8Thickness of test specimen
3 Materials
3.0.1 The steel, accessories and welding materials (welding rods, welding wires, welding flux, etc.) used in the manufacture of water jacket heating furnaces shall all have factory quality certificates and the product quality shall comply with the provisions of the current national standards for the product. The quality certificate of welding rods shall include the chemical composition and mechanical properties of the deposited metal.
3.0.2 If the manufacturing unit suspects that the product is defective, it shall re-inspect the materials and accessories, and they can only be used after passing the re-inspection.
303 The steel plates and steel pipes used in the water-jacketed heating furnace shall be inspected for appearance before use. There shall be no defects such as delamination, scarring, cracks, slag inclusions, creases, etc. on the surface. The sum of the actual negative difference between the rust waist and the steel plate shall not exceed the allowable negative deviation of the steel plate and steel thickness. 3.0.4 Spiral welded pipes are strictly prohibited for the manufacture of coils and flues used in water-jacketed heating furnaces. The selection of materials and categories must comply with the provisions of the design drawings. 3.0.5 Steel pipes for high-pressure coils with a working pressure greater than 10MFa shall be inspected in accordance with the relevant provisions of GBJ235 (Industrial Pipeline Engineering Construction and Acceptance Code (Metal Pipeline Section)) for medium and high-pressure steel pipes, and they can only be used after passing the inspection.2 Fire tube
The fire tube is the furnace of the water jacket heating furnace. It is generally a cylindrical structure made of boiler steel plate. The fuel is sprayed into the fire tube through the burner and burned to heat the water in the water jacket. 2.1.3 Flueduct
The flue tube is a tube bundle welded by a single steel pipe or multiple seamless steel pipes and tube sheets. It is connected to the fire tube. The high-temperature flue gas is discharged from the smoke window through the flue pipe to heat the water in the water jacket.
2.1.4 Coiled pipe
The coiled pipe is a riveting pipe welded by serpentine pipes. The medium is heated by the hot water and steam in the water jacket when passing through it.
2.1.5 Tube sheet
The tube sheet is made of steel plate. One end of it is welded to the flue tube and the other end is welded to the fire tube.
z..6 Smoke and fire tube Smoke and fire tube is the pipe for burning and exhausting smoke in water-jacketed heating furnace. It is welded together with the fire tube.
2.2 Symbols
α-blunt edge
b -Misalignment
Transverse center distance deviation of upper and lower pipes of liquid level gaugeGap of joints
Negative deviation of steel plate thickness
Vertical center distance deviation of upper and lower pipes of liquid level gaugeNominal diameter
Inner diameter
Angular deformation at weld joint
Difference between maximum diameter and minimum diameter
Vertical deviation between flange and pipe
ea(ea)
Welding seam excess height
Inclination of elbow end face
Weld leg of inner fillet weld of flange
Weld leg of outer fillet weld of flange
Length deviation of upper and lower pipes of liquid level gauge
Height of curved surface of end cap
Height of straight edge of end cap
Height of flange pipe extension Degree
Thick plate thinning length
Total length of simplified body
Thick wall tube thinning length
Smoke and fire tube length
Design pressure
Test pressure
Elbow structure length
Cylinder wall thickness (plate thickness or steel pipe wall thickness)
Thickness of thick plate (thick steel pipe wall thickness)
Thickness of thinner plate (or thinner steel pipe wall thickness)-groove angle
8Thickness of test specimen
3 Materials
3.0.1 The steel, accessories and welding materials (welding rods, welding wires, welding flux, etc.) used in the manufacture of water jacket heating furnaces shall all have factory quality certificates and the product quality shall comply with the provisions of the current national standards for the product. The quality certificate of welding rods shall include the chemical composition and mechanical properties of the deposited metal.
3.0.2 If the manufacturing unit suspects that the product is defective, it shall re-inspect the materials and accessories, and they can only be used after passing the re-inspection.
303 The steel plates and steel pipes used in the water-jacketed heating furnace shall be inspected for appearance before use. There shall be no defects such as delamination, scarring, cracks, slag inclusions, creases, etc. on the surface. The sum of the actual negative difference between the rust waist and the steel plate shall not exceed the allowable negative deviation of the steel plate and steel thickness. 3.0.4 Spiral welded pipes are strictly prohibited for the manufacture of coils and flues used in water-jacketed heating furnaces. The selection of materials and categories must comply with the provisions of the design drawings. 3.0.5 Steel pipes for high-pressure coils with a working pressure greater than 10MFa shall be inspected in accordance with the relevant provisions of GBJ235 (Industrial Pipeline Engineering Construction and Acceptance Code (Metal Pipeline Section)) for medium and high-pressure steel pipes, and they can only be used after passing the inspection.
Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.