QB/T 1701-1993 Sauce filling machine

This standard specifies the product classification, technical requirements, test methods, inspection rules, marking, packaging, transportation and storage of GT7A17 sauce filling machines. This standard applies to automatic sauce filling machines that use volumetric measurement and fill liquid materials with a viscosity between 3 and 8 Pa·s into cylindrical tinplate cans. QB/T 1701-1993 Sauce filling machine QB/T1701-1993 Standard download decompression password: www.bzxz.net

Light Industry Industry Standard of the People's Republic of China
1 Subject content and scope of application
QB/T 1701--1993
This standard specifies the product classification, technical requirements, test methods, inspection rules, marking, packaging, transportation and storage of GT7A17 sauce filling machine.
This standard applies to automatic sauce filling machines that use volumetric measurement and fill liquid materials with a viscosity between 3 and 8 Pa·s into cylindrical tinplate cans.
2 Reference standards
GB/T191 Pictorial marking for packaging, storage and transportation
JB/T2759 General technical conditions for packaging of electromechanical products QB/T1588.4 General technical conditions for painting of light industrial machinery ZBJ50004 Determination of sound pressure level of noise of metal cutting machine tools 3 Product classification
3.1 Product type
This product is a volumetric measurement automatic sauce filling machine with a rotating sauce barrel. 3.2 Product model
Equipment design sequence number
Equipment type code (filling machinery)
Equipment category code (filling machinery)
Equipment professional code (canning machinery)
Note: The product model is issued by the Hangzhou Light Industry Machinery Design Institute of the Ministry of Light Industry. 3.3 Basic parameters
Basic parameters are shown in Table 1.
Production capacity
Applicable can number 1)
Number of filling heads
Cans/min
539 (70 g), 668 (198 g)
Speed ​​range
Rated power
Note: 1) The serial number is expressed in terms of the nominal diameter and outer height of the can according to the custom of the canning industry. For example, 539 means that the nominal diameter of the head is 52mm and the outer height is 39mm. The machine test is carried out according to the can number it is loaded with.
Approved by the Ministry of Light Industry of the People's Republic of China on March 28, 1993 308
Implemented on October 1, 1993
4 Technical requirements
QB/T 1701--1993
4.1 The machine shall comply with the requirements of this standard and be manufactured according to the drawings and technical documents approved by the prescribed procedures. 4.2 All purchased parts and raw materials shall have the inspection certificate or quality guarantee of the supplier. If there is no certificate or quality guarantee, the manufacturer shall inspect the purchased parts and raw materials, and only qualified ones shall be used. 4.3 When the material is at 4-98℃ and its viscosity is 3~～8Pa·s, the machine shall be able to fill. 4.4 Filling quality error is 3%.
4.5 The noise of the machine shall not be greater than 80dB(A) during normal operation. 4.6 The material shall not leak when each filling valve is in its closed state. The machine shall be equipped with a material barrel level control device. 4.7
The machine should have a locking function that will prevent filling if there is no can under the filling valve. 4.8
The air control device should be sensitive and reliable.
The empty delivery receiving mechanism should ensure that the empty geometric shape remains unchanged. The lubricant in the lubrication system must not contaminate the material. 4.11
Parts in contact with the material should be made of materials that meet food hygiene requirements. The surface of the material barrel should be flat and smooth, without leakage, and the roughness R of the surface in contact with the material should not be greater than 3.2μm. The insulation resistance of the machine should not be less than 2MQ, and the grounding resistance should not be greater than 0.3Q. The paint should comply with the relevant provisions of QB/T1588.4. 5 Test method
5.1 The test should be carried out under normal operating conditions of the machine. When the first test result of each test fails, two retests are allowed, and both results of the retest should be qualified, otherwise the test result is unqualified. 5.2 Unless otherwise specified, the working medium shall be used as the test medium for each test. 5.3 Filling quality error
Continuously select a number of cans filled with sauce that is not less than three times the number of filling heads as samples, weigh each can on a balance and record the weight, and then calculate the sample mean value X, mean square error α and filling quality error Gw according to formula (1), formula (2) and formula (3), which shall comply with the provisions of Article 4.4. 1x
Where: X-
Where: α
Where: Gw-
5.4 Noise
Average mass of the sample, g;
Mass of the i-th can sample, g;
Number of samples.
Sample mean square error, g.
Gw =± 3g
Filling quality error, %.
Use a sound level meter with an accuracy of ±1dB and test in accordance with the provisions of ZBJ50004. It should comply with the provisions of Article 4.5. 5.5 Leakage of material barrels
Use kerosene leakage test: clean the side of the weld that can be inspected, apply white powder slurry, dry it, and apply kerosene on the weld side to allow the surface to be sufficiently wetted. After 30 minutes, if there is no oil on the white powder, it is qualified and should comply with the provisions of Article 4.13. 5.6 Insulation resistance, grounding resistance
QB/T 1701—1993
Between the power terminal and the machine housing, use a 500V megohmmeter with an accuracy of 1.0 to measure the insulation resistance. It should comply with the provisions of Article 4.14; between the grounding terminal and the machine housing, use a digital micro-ohmmeter with an accuracy of ±0.0012 to measure the grounding resistance. It should comply with the provisions of Article 4.14. 5.7 Production capacity
Use a stopwatch with a graduation value of 0.1s to measure the time. The number of cans filled within 1 minute is the production capacity, which should comply with the provisions of Table 1.
5.8 Other project tests are carried out by conventional methods such as visual inspection, listening, hand touch, roughness sample, etc. 6 Inspection rules
Inspection is divided into factory inspection and type inspection.
6.1 Factory inspection
6.1.1 Factory inspection must be carried out before the machine leaves the factory. 6.1.2 Each machine shall be inspected for manufacturing, assembly, appearance, safety and sanitation, etc. according to the product drawings, technical documents approved by the prescribed procedures and the requirements of 4.2, 4.12~4.15. 6.1.3 After each machine is assembled, an idle run test shall be carried out. The test time shall not be less than 2h, and the requirements of 4.8~4.11 shall be inspected during the idle run.
6.1.4 The machine can leave the factory only after passing the inspection, and it must be accompanied by documents proving the quality of the machine. 6.2 Type inspection
6.2.1 Type inspection should be carried out in any of the following situations. a.
Final identification of machine trial production or transfer to factory production; after formal production, if there are major changes in structure, materials, and processes that may affect product performance; once every three years during normal production;
When the product is resumed after three years of suspension;
When the national quality supervision agency proposes a requirement for type inspection. Type inspection should be conducted on machines that have passed the factory inspection, and the inspection items should comply with the provisions of Article 3.3 and Chapter 4. 6.2.2
6.2.3 Sampling rules
Use random sampling method, and select 1 to 2 machines from each batch. 6.2.4 Judgment rules
If the type inspection fails, double sampling shall be conducted. If it still fails, the batch of products shall be deemed unqualified. 7 Marking, packaging, transportation and storage
7.1 Marking
7.1.1 Product marking
The basic contents of product marking include:
Manufacturer's name,
Product name and model;
Manufacture date;
Main technical parameters;
Rated power;
Product number.
Packing Marks
7. 1. 2. 1
The packaging box should have clear and neat markings, including: manufacturer name;
product model and name;
factory number;
box dimensions (length × width × height) and gross weight; name and address of the consignee;
QB/T1701—1993
“Handle with care”, “Lifting instructions”, “Upward” and packaging year and month and other words and marks. 7.1.2.2 The packaging marks should comply with the provisions of GB/T191. 7.2 PackagingbzxZ.net
The packaging should comply with the provisions of JB/T2759.
Each machine should be provided with the following documents: a.
Instruction manual;
Product certificate;
Packing list.
7.3 Products should be handled with care and with gentleness during transportation and loading and unloading. Inversion and stacking are strictly prohibited, and they should be suitable for land and water transportation and loading requirements. 7.4 The product should be stored in a ventilated place where water is not easily accumulated, and avoid coexistence with chloride. Quality Assurance
Under the condition that the user complies with the storage and use rules, within one and a half years from the date of shipment from the manufacturer and within one year from the date of installation, if the machine is damaged and cannot operate normally due to poor manufacturing quality, poor packaging, etc., the manufacturer shall replace or repair the product for the user free of charge. Additional Notes:
This standard was proposed by the Technical Equipment Department of the Ministry of Light Industry. This standard is under the jurisdiction of the National Light Industry Machinery Standardization Center. This standard was drafted by Shanghai Qianwei Machinery Factory. The main drafter of this standard is Shi Lianguan.
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