SY/T 5212-2000 Quality classification of beam pumping units

SY/T 5212-2000 Quality classification of beam pumping unitsSY/T5212-2000 standard download decompression password: www.bzxz.net

ICS75.180.10
Registration number: 8182-2001
Petroleum and natural gas industry standard of the People's Republic of China SY/T 5212-2000
Beam pumping units-quality grade
Beampumping units-quality grade2000-12-25Released
State Administration of Petroleum and Chemical Industry
2001-06-01Implementation
SY/T5212-2000
Cited standards
Beam pumping units-quality grade
Sampling regulations
Appendix A (Standard Appendix B (Indicative Appendix)
Testing methods for some items of whole machine performance test, test results summary table and test record card format Standard sharing network www.bzfxw.com free download III
SY/T5212-2000
This standard is revised from SY/T5212-1997 "Quality Classification of Beam Pumping Units" based on the technical content specified in SY/T5044-2000 "Beam Pumping Units". The contents of the donkey head suspension point projection, the difference between the two crank scissors, the longitudinal amplitude of the bracket top, the lateral amplitude of the bracket top, the position of the beam, the position of the bracket top, the determination of the operating parameters of the whole machine performance test, and the donkey head suspension point projection test method have been unified and necessary modifications have been made.
This standard will replace SY/T5212-1997 from the date of entry into force. Appendix A of this standard is the standard appendix.
Appendix B of this standard is the indicative appendix.
This standard is proposed and managed by the National Technical Committee for Standardization of Petroleum Drilling Equipment and Tools. The drafting unit of this standard: Jianghan Machinery Research Institute of Petroleum Exploration and Development Science Research Institute. The main drafters of this standard are Li Jian and Chen Xinxin
This standard was first issued in April 1987, revised for the first time in 1997, and this is the second revision. 1 Scope
Petroleum and Natural Gas Industry Standard of the People's Republic of China Beam Pumping Units-quality grade
Beampumping units-quality gradeSY/T5212—2000
Replaces SY/T5212—1997
This standard specifies the principles, test items, test methods and quality requirements for beam pumping unit quality grading of beam pumping units. This standard is applicable to the assessment of the quality grade of beam pumping unit products. 2 Referenced standards
The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard was published, the versions shown were valid. All standards are subject to revision. Parties using this standard should explore the possibility of using the latest versions of the following standards. GB/T10095—1988 Accuracy of involute cylindrical gears GB/T15753—1995 Accuracy of circular arc cylindrical gears SY/T5044—2000 Beam pumping unit
SY/T5050-93 Use and maintenance of beam pumping unit SY5305-87 General technical conditions for welded parts for petroleum drilling and production machinery products (confirmed in 1998)
7 General technical conditions for painting for petroleum drilling and production machinery products SY5308—87
(confirmed in 1998)
3 Quality classification of beam pumping unit
3.1 The quality of beam pumping unit products is divided into three grades: superior, first-class and qualified. 3.2 The quality grade of beam pumping unit products is measured from four aspects: overall performance, key items of main parts, main items of main parts and appearance quality.
3.2.1 Whole machine performance test.
The whole machine performance test items and quality grade indicators are shown in Table 1. Table 1 Whole machine performance test items and quality grade indicators Test items
Smooth operation of the whole machine
Stability of the donkey head
Connection reliability
Sealing
Projection of the donkey head suspension point
Quality grade indicators
The whole machine runs smoothly, without abnormal noise, and the donkey head shall not shake
All connecting parts are safe and reliable, without any looseness, and there shall be no leakage at all sealing parts
After running under the whole machine performance test operating parameters, the projection of the donkey head suspension point shall be within the following specified projection circle diameter range (mm)
Specification code of beam pumping unit ：
2-0.62.8;3-1.2-6.5;31.5-6.5
National Petroleum and Chemical Industry Bureau 2000-12-25 Approved Standard Sharing Network www.bzfxw.com Free Download 2001-06-01 Implementation
Test Items
Donkey Head Suspension Point Projection
Two Crank Scissors Difference
SY/T5212-—2000
Table 1 (Continued)
Quality Grade Index
Beam Pumping Unit Specification Code:
3-21-13:4-1.5-9;4-2. 5-13:5-1.8-13;5-21-13:5-2.5-18:8-2.1-18
Specification code of beam pumping unit:
4-3-18:5-3-26:6-25-26:8-25-2614
Specification code of beam pumping unit:
8-3-37:10-3-3710-3-53:123.6-5314-3.6-7318
Specification code of beam pumping unit:
104.253:12-4.7-73:12-4.8-73:14-4.873 10
145.4-73:16-5.4-105;16-6-105:18-6-105:18-6-14622
After running under the whole machine performance test operating parameters: the difference between the two crank scissors should not exceed the following specified value (mm) Beam pumping unit specification code
2-0.6-2.8:3-12-6.5:3-15-6.5
Swing frame pumping unit specification code:
3-21-13:4-1.5-9:4-2.5-13:5-18-13;5-2.1-13:5-2.5-18:8- 2.118
Specification code of beam pumping unit:
4-3-18:5-3-26:6-25268-25-26
Specification code of beam pumping unit:
8~3-37:10-3-37:10-3-53:12-3.6-53:14-3.6734
Specification code of beam pumping unit:
10-42-53:12-4.2-73:12-4.8-7314-4.8-73:14-5.4-73:16-5.4-105;16-6-105:18-6-1 05;18-6-146
Test items
Longitudinal amplitude at the top of the bracket
Transverse amplitude at the top of the bracket
SY/T5212—2000
Table 1 (continued)
Quality grade index
During operation under the whole machine performance test operating parameters, the longitudinal amplitude at the top of the bracket should not exceed the following specified values ​​(mm)
Specification code of beam pumping unit:
2-0.6-2.8:3-1.2-6.5:3-1.5-6.52
Specification code of beam pumping unit:
3-21 -13:4-1.5-94-25-13:5-18-135-21-13:5-2:5-18:8-2:1-18
Specification code of beam pumping unit:
4-3-18:5-3-26:6-2.5-26:8-2.5-26Specification code of beam pumping unit:
8-3-37:10-3-37:10-3-53:12-3.6-53:14-3.6-73Specification code of beam pumping unit
10-42-5312-4.2-7312-4.8-73:14-4.8-73 ;14-54-7316-5.4-10516-6-105:18-6-10518-6-146
During the operation under the whole machine performance test operating parameters, the lateral amplitude of the top of the bracket should not exceed the following specified value (mm)
Specification code of beam pumping unit:
2-0.6-2.8:3-1.2-6.5:3-15-6.52
Specification code of swing frame pumping unit:
3-2.1-134-1.5-94-25-13:5-1.8-13:5-2.1-13:5-25-18:8-2.1-18
Swimming pumping unit specification code:
4-3-18:5-3-26;6-2.5-26;8-2.5-26Swimming pumping unit specification code:
8-3-37:10-3-37:10-3-53:12-3.6-53:14-3.6-73Standard sharing network www.bzfxw.com Free download 3
Test items
Lateral amplitude of the top of the bracket
Position of the beam
Position of the top of the bracket
SY/T5212—2000
Table 1 (continued)
Quality grade index
Specification code of beam pumping unit:
10-4.2-53;12-4.2-73;12-4.873;14-4.8-73;145.473;16-5.4105;166-105;186105;186-146
After running under the whole machine performance test operating parameters, the deviation of the projection of the longitudinal center line of the beam on the base from the longitudinal center line of the base should not be greater than the following specified value (mm) Specification code of beam pumping unit:
2-0.6-2.8 ;3-1.26.5;3-1.56.5
Specification code of beam pumping unit:
3-2.1-13;41.5-9;4-2.5-13;5-1.8-13;5-2.1-13;52.5-18;8-2.118
Specification code of beam pumping unit:
43-18;532662.526;8 2.526
Specification code of beam pumping unit:
Conform to the drawing
Conform to the drawing
Conform to the drawing
8337;10-337;10353;12-3.653;143.6736
Specification code of beam pumping unit:
104.2~53;124.773; 12-4.873;144.873;145.473:165.4105:166105:186105:18-6-146
The deviation of the projection of the center of the bracket top on the base from the horizontal center line drawn on the base should not be greater than 1/1000 of the bracket height. Comply with the drawing requirements
Comply with the drawing requirements
Comply with the drawing requirements||tt| |The deviation of the projection of the center of the bracket top on the base from the longitudinal center line of the base should not be greater than the following specified value (mm)
Specification code of beam pumping unit:
2-0.6-2.8;3-1.2-6.5;3-1.5-6.53
Conform to the requirements of the drawing
Test items
Position of the bracket top
Reliability of the brake mechanism
Flexibility of the donkey head turning (rotation)
Movement of the crank balance block
Connection between the two cranks and the output shaft
Contact area of ​​the wedge key
Bearing temperature of reducer
Oil pool temperature of reducer
Operation noise (A weighted sound
Contact spot of reducer gear pair
SY/T5212—2000
Table 1 (Continued)
Specification code of beam pumping unit:
Quality grade index
32.113;4-1.59;4-2.513;5-1.813;5-2.1-13;5-2.5-18;8-2.1-18
Specification code of beam pumping unit:
4-3-18;5-326;6-2.526;8-2.5265
Beam pumping unit Specification code:
Conform to the drawing
Conform to the drawing
83-37;103-37;103-53;12-3.6-53;143.6-736
Beam pumping unit specification code:
10-4.2-53;12-4.2-73;12-4.8-73;14-4.8-73;14-5.473;165.4~105;16 -6-105;186105;18-6-146
Conform to the drawing
Conform to the drawing
The crank should be able to brake reliably at any position; the braking force should not be greater than 0.15kN; after releasing the brake, there should be no contact between the brake hub and the brake band; the donkey head should turn (rotate) flexibly without obstruction or jamming; the movement of the balance block should be smooth and without jamming
The upper and lower contact surfaces of the wedge key should have The ratio of the actual contact area to the theoretical contact area of ​​the contact point shall meet the following specified values:
<85%~82%
The temperature rise of the reducer bearing shall not exceed 40℃, and the maximum bearing temperature shall not exceed 70℃The temperature rise of the reducer oil pool shall not exceed 15℃, and the maximum oil pool temperature shall not exceed 70℃The rated torque of the reducer <37kN·m:
≤80dB
The rated torque of the reducer >37kN·m:
≤83dB
>80~83dB
>83~85dB
The percentage of contact spots in the gear pair of reducer along the tooth length direction to the working tooth lengthDouble arc gear:
The first one≥>90%
The second one≥80%
Involute gear:
≥70%
The first one<90%~87%
The second one<80%~75%
<70%~65%
The percentage of contact spot of reducer gear pair along the tooth height direction to the working tooth heightDouble arc gear:
Free download from standard sharing website www.bzfxw.com<82%~80%
>83~85dB
>85~87dB
Article 1<87%~85%
Article 2<75%~70%
<65%~60%||t t||Test items
Contact spot of reducer gear pair
Contact trace of double circular gear pair
Line position deviation
Side clearance of reducer gear pair
Cleanliness of reducer inner cavity
Average trouble-free working time of beam pumping unit, h
SY/T5212—2000
Table 1 (end)
Quality grade index
Involute gear :
In compliance with the requirements of the drawing
<50%~47%
<40%~38%
Total center bottle<650mm, allowable residual debris amount (mg): 200
200-300
Total center distance>650-1000mm, allowable residual debris amount (mg): 600
600~800
Total center distance>1000~1200mm. Allowable residual debris (mg): <1000
1000-1300
<20000~15000
The performance of the whole machine should be divided into quality grades according to the qualified rate of the sub-item group test (see Table 2) 3.2.1.23
Table 2 Quality grade indicators of sub-item groups of the performance of the whole machine Test items
Item group
(Table 1 serial number)
7:8:9:10:14:15
1618:19:20:2122
1:2:3 412:13
Note: Qualified rate of inspection = (number of qualified inspection items/total number of inspection items) × 100% The comprehensive quality grade of the whole machine performance is divided as follows: a) Qualified: Two or more items in item groups 1, 2, and 3 are qualified: Total
<47%~45%
<38%~35%
>300~400
>800~1000
>1300-1600
<15000~10000
Then determine its comprehensive quality grade.
Qualified rate of inspection
b) First class: Item group 3 is qualified: Item groups 1 and 2 are respectively excellent, first class (first class, excellent) or all are first class: e) Excellent: Item group 3 is qualified: Item groups 1 and 2 are all excellent. 3.2.1.3 Determination of operating parameters and operating time for the whole machine performance test. Before the whole machine performance test, the operating parameters should be calculated. Under the conditions of maximum stroke and rated suspension point load, the mass of the suspension point hanging weight corresponding to each stroke and the peak torque (maximum torque) with two peak torques equal to each other are calculated, and several groups of operating parameters (operating conditions) can be obtained. From several groups of operating parameters, the operating parameters with the largest peak torque but not exceeding the rated value are selected as the whole machine performance test operating parameters. If there are no operating parameters that meet the above requirements, the mass of the suspension point hanging weight should be reduced (the suspension point load should be reduced), and the operating parameters with the largest suspension point load should be recalculated under the conditions of maximum stroke and rated torque of the reducer. The group with the largest suspension point load is selected as the whole machine performance test operating parameters.
SY/T5212-—2000
The relative error between the calculated suspension point load, stroke, and stroke and the actual measured value shall not be greater than 5%. The continuous operation time shall not be less than 3h under the required operating parameters. 3.2.1.4 The test methods for some items of the whole machine performance test are shown in Appendix A (Appendix to the standard). 3.2.2 The quality of main parts and appearance is divided into quality grades according to the qualified rate of sub-item categories (see Table 3), and then its comprehensive quality grade is determined.
Table 3 Main parts and appearance quality grade index test qualified rate
Main parts key items
Main parts main items
Appearance quality
The comprehensive quality grade of main parts and appearance quality is divided as follows: a) Qualified: Two or more of the category numbers 1.2 and 3 are qualified: %
6) First class: Category number 1 is qualified: Category numbers 2 and 3 are respectively excellent, first class (first class, excellent) or all are first class: c) Excellent: Category number 1 is qualified: Category numbers 2 and 3 are all excellent. Note:
1 Qualified rate of key items of main parts inspection (number of qualified key items/total number of key items) 100% 2 Qualified rate of key items of main parts inspection (number of qualified items/total number of items) × 100% 3 Qualified rate of external quality inspection = (number of qualified items/total number of items) × 100% See Table 4 for key items and requirements of main parts. 3.2.3
Table 4 Key items and requirements of main parts
Main parts
Speed ​​reducer input shaft
Reducer intermediate shaft
Reducer output shaft
Reducer left and right gears
Reducer herringbone gear
Crank pin
Key items
Mechanical properties of materials
Heat treatment hardness
Mechanical properties of materials
Heat treatment hardness
Mechanical properties of materials Energy
Heat treatment hardness
Mechanical properties of materials
Heat treatment hardness
Mechanical properties of materials
Heat treatment hardness
Mechanical properties of materialswww.bzxz.net
Heat treatment hardness
Weld quality
Destructive test of rope
The mechanical properties and heat treatment hardness of materials shall not be lower than those specified in the drawings
The strength of weld and heat affected zone shall not be lower than the design strength of the rod
The rope cap shall withstand 80% of the breaking force of the wire rope without any looseness
Note: The destructive test of rope cap is to detect the quality of the lead of the rope cap. Only one piece can be selected for test, or a test piece made by the same processing technology can be used for test
Standard Sharing Network www.bzfxw.com Free Download 3.2.4 The main items and requirements of main parts are shown in Table 5. SY/T5212—2000
Table 5 Main items and requirements of main parts
Main parts
Input shaft of reducer
Intermediate shaft of reducer
Output shaft of reducer
Left and right helical gears of reducer
Item number
Main items
Dimensional accuracy of the joint with bearing
Surface roughness of the joint with bearing
Dimensional accuracy of the sealing part
Surface roughness of sealing part
Contact area of ​​cone surface of shaft head
Tooth surface roughness
Inspection group of tolerance group I of gear (accuracy of gear transmission motion)
Inspection group of tolerance group II of gear (accuracy of gear motion smoothness)Average normal length deviation (or tooth thickness limit deviation) of gear and dimensional accuracy of bearing fit
Surface roughness of bearing fit
Tooth surface roughness
Inspection group of tolerance group I of gear (accuracy of gear transmission motion)
Inspection group of tolerance group II of gear (accuracy of gear motion smoothness)Average normal length deviation (or tooth thickness limit deviation) of gear and dimensional accuracy of bearing fit
Surface roughness of bearing fit
Dimensional accuracy of sealing part
Surface roughness of sealing part
Symmetry of the center plane of the keyway at the two shaft heads relative to the same auxiliary plane passing through the common reference axis
Roughness of the bottom of the keyway at the two shaft heads
Dimensional accuracy of the mounting hole
Tooth surface roughness
Inspection group of the first tolerance group of the gear (accuracy of gear transmission motion)
Inspection group of the second tolerance group of the gear (accuracy of gear motion stability) Average normal length deviation of the gear (or tooth thickness limit deviation) Casting defects
Conform to the drawing requirements
No repair welding on the tooth part, no looseness or shrinkage on the tooth edge
4 The main items and requirements of the main parts are shown in Table 5. SY/T5212—2000
Table 5 Main items and requirements of the main parts
Main parts
Input shaft of reducer
Intermediate shaft of reducer
Output shaft of reducer
Left and right helical gears of reducer
Item number
Main items
Dimensional accuracy of the joint with the bearing
Surface roughness of the joint with the bearing
Dimensional accuracy of the sealing part
Surface roughness of sealing part
Contact area of ​​cone surface of shaft head
Tooth surface roughness
Inspection group of tolerance group I of gear (accuracy of gear transmission motion)
Inspection group of tolerance group II of gear (accuracy of gear motion smoothness)Average normal length deviation (or tooth thickness limit deviation) of gear and dimensional accuracy of bearing fit
Surface roughness of bearing fit
Tooth surface roughness
Inspection group of tolerance group I of gear (accuracy of gear transmission motion)
Inspection group of tolerance group II of gear (accuracy of gear motion smoothness)Average normal length deviation (or tooth thickness limit deviation) of gear and dimensional accuracy of bearing fit
Surface roughness of bearing fit
Dimensional accuracy of sealing part
Surface roughness of sealing part
Symmetry of the center plane of the keyway at the two shaft heads relative to the same auxiliary plane passing through the common reference axis
Roughness of the bottom of the keyway at the two shaft heads
Dimensional accuracy of the mounting hole
Tooth surface roughness
Inspection group of the first tolerance group of the gear (accuracy of gear transmission motion)
Inspection group of the second tolerance group of the gear (accuracy of gear motion stability) Average normal length deviation of the gear (or tooth thickness limit deviation) Casting defects
Conform to the drawing requirements
No repair welding on the tooth part, no looseness or shrinkage on the tooth edge
4 The main items and requirements of the main parts are shown in Table 5. SY/T5212—2000
Table 5 Main items and requirements of the main parts
Main parts
Input shaft of reducer
Intermediate shaft of reducer
Output shaft of reducer
Left and right helical gears of reducer
Item number
Main items
Dimensional accuracy of the joint with the bearing
Surface roughness of the joint with the bearing
Dimensional accuracy of the sealing part
Surface roughness of sealing part
Contact area of ​​cone surface of shaft head
Tooth surface roughness
Inspection group of tolerance group I of gear (accuracy of gear transmission motion)
Inspection group of tolerance group II of gear (accuracy of gear motion smoothness)Average normal length deviation (or tooth thickness limit deviation) of gear and dimensional accuracy of bearing fit
Surface roughness of bearing fit
Tooth surface roughness
Inspection group of tolerance group I of gear (accuracy of gear transmission motion)
Inspection group of tolerance group II of gear (accuracy of gear motion smoothness)Average normal length deviation (or tooth thickness limit deviation) of gear and dimensional accuracy of bearing fit
Surface roughness of bearing fit
Dimensional accuracy of sealing part
Surface roughness of sealing part
Symmetry of the center plane of the keyway at the two shaft heads relative to the same auxiliary plane passing through the common reference axis
Roughness of the bottom of the keyway at the two shaft heads
Dimensional accuracy of the mounting hole
Tooth surface roughness
Inspection group of the first tolerance group of the gear (accuracy of gear transmission motion)
Inspection group of the second tolerance group of the gear (accuracy of gear motion stability) Average normal length deviation of the gear (or tooth thickness limit deviation) Casting defects
Conform to the drawing requirements
No repair welding on the tooth part, no looseness or shrinkage on the tooth edge
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