QB/T 2370-1998 Can filling production line

This standard specifies the composition, technical requirements, test methods, inspection rules and marking, packaging, transportation and storage of can filling production lines. This standard is applicable to can filling production lines for beer and carbonated beverages with or without carbon dioxide. QB/T 2370-1998 Can filling production line QB/T2370-1998 Standard download decompression password: www.bzxz.net

QB/T2370—1998
The production of canned beer and beverages in my country has developed rapidly, and various types of filling production lines have also developed rapidly. This standard is formulated according to the development needs of aluminum easy-open two-piece can filling lines. This standard is proposed by the Quality Standards Department of the China Light Industry Association. This standard is under the jurisdiction of the National Technical Committee for the Promotion of Wine and Beverage Machinery Standards. The drafting unit of this standard: Guangdong Light Industry Machinery Group Co., Ltd. The main drafters of this standard: Mei Jiannan and He Qiwen. This standard was first issued in March 1998.
Light Industry Industry Standard of the People's Republic of China
Can Filling Production Line
QB/T2370—1998
This standard specifies the composition, technical requirements, test methods, inspection rules and markings, packaging, transportation and storage of can filling production lines. This standard applies to can filling production lines for beer and beverages with or without carbon dioxide. 2 Referenced standards
The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard is published, the versions shown are valid. All standards will be revised, and the parties using this standard should explore the possibility of using the latest versions of the following standards. GB5749-1985 Sanitary standard for drinking water GB/T9106—1994 Packaging container aluminum easy-open two-piece can GB/T 10792-—1995
Carbonated beverages
3 Definitions
This standard adopts the following definitions.
3.1 Filling material
The material filled by this production line.
3.2 Filling temperature
The temperature of the filling material in the liquid cylinder of the filling machine (℃). 3.3 Filling pressure
The pressure in the back pressure chamber of the filling machine (MPa). 3.4 Cleaning in Place (CIP)
A system that cleans the parts of the machine that come into contact with the filling material without removing parts. Composition of the production line
The production line should consist of the following basic machines: 4.1
Can unloader;
Empty can conveyor,
Can rinser;
Filling machine;
Capping machine;
Pasteurizer (for beer production line) or can warmer (for beverage production line) mixer (for beverage production line);
h) Can inspector;
Printing code machine;
j) Can conveying system;
Approved by China Light Industry Association on March 27, 1998
Implemented on December 1, 1998
k) CIP cleaning system;
1) Blower.
The production line can also be equipped with the following optional machines: a) Carton packaging machine;
b) Heat shrink film packaging machine;
Box conveying system;
d) Case palletizer;
Other auxiliary machines.
5 Technical requirements
5.1 Performance indicators of production line
QB/T 2370—1998
Production line efficiency shall not be less than 82% of nominal production capacity (calculated according to the composition of 4.1). 5.1. 1
5.1.2 The qualified rate of filling capacity is shown in Table 1. It shall meet any of the following three regulations. a) When inspected by capacity, the capacity deviation of 355mL can is ±8mL; when inspected by quality, the mass deviation of 355mL can is ±8g; b)
When inspected by liquid level, the height deviation of 355mL can is ±2.5mm. c
Project name
Canned capacity qualified rate/%
400010000
5.1.3Capping qualified rate is not less than 99%.
5.1.4Can loss rate is not more than 1.5%.
5.1.5Filling material loss rate is not more than 1.5%. 5.2Working conditions
5.2.1Beer
Nominal production capacity of production line/(/h)
>10 000~20 000
>20 000~60 000
Beer filling temperature: 0~4℃, filling pressure: 0.15~0.7MPa (absolute value of pressure fluctuation is less than 0.03MPa). Beer carbon dioxide content is not more than 5g/L. Beverages
Filling temperature of carbonated beverages: 0-10℃, filling pressure: 0.15-0.7MPa (absolute value of pressure fluctuation is less than 0.03MPa). Carbon dioxide content of carbonated beverages (at 15.5℃) shall not exceed 8g/L and shall comply with the requirements of GB/T10792. b)
Aluminum two-piece cans with easy-open lids shall comply with the provisions of GB/T9106. 5.2.4 Process conditions and parameters such as water, electricity, gas, sterile gas, carbon dioxide, and steam shall comply with the requirements of each single machine in the production line. 5.3 Safety and sanitation
5.3.1 The exposed parts of the machine moving parts shall be equipped with safety protection devices. 5.3.2 The steam system and compressed air system shall be equipped with safety devices, and the steam system shall be insulated. 5.3.3 Production water shall comply with the provisions of GB5749. 5.3.4 Environmental sanitation shall comply with local food hygiene requirements. 6 Test method
Determination of production line efficiency
After the machine is started and the production is normal, take the number of finished products (cans) produced continuously for 2 hours at the finished product export position, and calculate the production line efficiency according to formula (1) and formula (2). n
Where:-bzxZ.net
Production line efficiency, %
QB/T 2370—1998
Q—Number of finished products produced continuously for 2 hours, cans; F-Nominal production capacity of the production line, cans/h; T——Effective time, h.
Effective time T is the test time (2 h) minus the sum of all downtimes of any machine not caused by the machine's own failure during the test time, t. That is:
T=2-Zt
Where: T-
Effective time, h;
-The sum of all downtimes of each machine not caused by the machine's own failure, h. Mt
6.2 Determination of filling capacity qualified rate
During normal production, first continuously extract 100 samples of finished filling and capping on the conveyor belt at the outlet of the filling machine, and then continuously extract 100 cans after 10 minutes, a total of 200 cans of samples, and use any method in 5.1.2 to inspect, and take out qualified samples and calculate according to formula (3): m
Filling capacity qualified rate, %,
Number of qualified samples after inspection, cans.
6.3 Determination of capping qualified rate
During normal production, randomly take samples at the outlet of the capping machine that are 5 times the number of capping heads, immerse them in hot water at 50-60℃ for 5 minutes, and the cans are qualified if there is no bubble overflow, and calculate according to formula (4). m×i00
Where: S—capping qualified rate, %;
m,—capping qualified samples,;
m2 Capping test samples, cans.
6.4 Determination of can damage rate
Record the number of damaged cans detected in each process and the number of cans used in production during the test time, and calculate according to formula (5). ×100
Where: K-
Can damage rate, %;
Total number of damaged seams detected in each process, cans; Number of cans used in production, cans.
Determination of liquid loss rate of filling materials
The liquid uptake rate of filling materials is calculated according to formula (6): L= [1 - 0. 355(Q+N2)]×100
Wherein: L
Liquid loss rate, %;
-Number of finished products within the test time, cans;
k---Filling coefficient of unqualified products, 0.7～0.9; N2——Number of unqualified products that can be recovered within the test time, cans; G——Amount of beer (beverage) used within the test time, L. Note: Formula (6) is used for 355mL cans. 7 Inspection rules
7.1 Factory inspection
QB/T2370—1998
The factory inspection of each single machine in the production line shall be carried out in accordance with all the items specified in its product standard. The inspection of the entire line shall be carried out at the user's factory, and each line shall be inspected in accordance with all the provisions of the technical requirements of this standard. 7.2 Type inspection
7.2.1 Type inspection shall be carried out in any of the following situations, and all the items shall be carried out in accordance with the technical requirements of this standard. When a new product or an old product is transferred to the factory for trial production and identification; a) When the product is resumed after a long period of suspension; b) When the factory inspection results are significantly different from the last type inspection; When the modification of a single machine has a significant impact on the performance of the production line; d) When the national quality supervision agency proposes a type inspection requirement. 7.2.2 Type inspection is carried out in the user's factory and simple random sampling is carried out according to the following provisions: for batches of 1 to 30 lines, 1 line is sampled; for batches of 31 to 50 lines, 2 lines are sampled.
7.2.3 If all items of the type inspection are qualified, it is qualified. If there are unqualified items, they should be re-inspected. If they are still unqualified, the type inspection is judged to be unqualified.
8 Marking, packaging, transportation, storage
The marking, packaging, transportation and storage of each single machine shall comply with the provisions of its product standard. 457
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