GB/T 4659-1984 Types, main dimensions and connection dimensions of automotive headlamps

GB/T 4659-1984 Types, main dimensions and connection dimensions of automotive headlamps GB/T4659-1984 standard download decompression password: www.bzxz.net

National Standard of the People's Republic of China
Type, main size and mounted dimensionof headlamps for motor vehicleUDC 628.941 : 629
GB 4659--84
This standard adopts the European Economic Commission (ECE) Regulation No. 5 "Uniform Provisions for Approval of Sealed Lighting Groups (SB) with European Asymmetric Low Beam, High Beam or Both". This standard specifies the types of headlamps, the main dimensions and connection dimensions of circular and rectangular headlamps and their general requirements, and is applicable to automobiles*.
1 Terminology
1.1 Two-lamp headlamp
Two headlamps, one at each end, are symmetrically mounted at the front ends of the vehicle, and each headlamp provides high beam and low beam. 1.2 Four-lamp headlamp
Four headlamps are symmetrically installed in pairs at each end of the front end of the vehicle. In each pair of headlamps, one provides high beam and the other provides low beam or low and high beam.
1.3 Lighting group
A general term for the combination of a light distribution mirror, a reflector and a light source (a bulb or a filament assembly). Type
Headlamps are divided into the following categories according to the number of lights installed on the vehicle: 2.1
Two-lamp system,
Four-lamp system.
Headlamps are divided into the following categories according to the installation method:
Interior type,
Exterior type.
Headlamps are divided into the following categories according to the type of their lighting groups:
Semi-enclosed type,
Enclosed type.
Headlamps are divided into the following categories according to their shapes:
Circular,
Rectangular,
Special shape.
Headlamps are classified by beam type:
High beam,
C—Low beam
Vehicle type" regulations.
*Automobiles are classified according to GB3730.1~83 "Terms and Definitions of Motor Vehicles and Trailers, issued by the National Bureau of Standards on August 14, 1984, and implemented on June 1, 1985.
3 Main dimensions and connection dimensions
GB 4659--84
3.1 Round built-in headlamps
3.1.1 The main dimensions shall comply with the provisions of Figure 1, Figure 2 and Table 1. High beam
Lighting group
Note: The shape of the lamp housing is not specified.
Dimming plate
Wire yellow
, wire red
Figure 1 Round built-in headlamp
b. Low beam and high and low beam
Figure 2 Notch size of round built-in headlamp dimming plate 130°±30
*The plug shall be selected according to JB1450-74 "Circular wire connector for automobile", JB1451-74 "Fork-shaped wire connector for automobile", JB1452-74 "Horizontal fork-shaped wire connector for automobile", JB1453-74 "Cylindrical wire connector for automobile", and JB1454-74 "Sheet-shaped wire connector for automobile". 181
GB 4659--84
The connection size shall comply with the provisions of Figure 3.
$156 ± 0.125
Φ190±0.145
4-±6.5 *0.36
Figure 3 Connection dimensions of circular interior-mounted headlamp
10.4*0.27
18.2 *g.33
8.4 *g,15
14.8+g.18
d6.5 *a.
3.2 Circular exterior-mounted headlamp
3.2.1 The main dimensions and connection dimensions of a headlamp using a semi-enclosed lighting group shall comply with the requirements of Figure 4 and Table 2. High beam
/Wire red
M12×1.25
Wire yellow
Figure 4 Round exterior headlamp with semi-enclosed light group 3.2.2 For headlamp with enclosed light group, a positioning device shall be attached to the lamp ring. The device shall have a notch F. Its main dimensions and connection dimensions shall comply with the provisions of Figure 5 and Table 2. *See Figure 1*.
：182
GB 4659--84
/Wire red
Plug·
M12×1
Wire yellow
Round exterior headlamp with enclosed light group Figure 5
Maximum value
3.3 Round headlamp light group
3.3.1 Semi-enclosed
Minimum value
Maximum value
8.4 *8-15
14.8 +0.18
The main dimensions and connection dimensions of the high and low beam light groups of interior headlamps with pin-type lamp holders shall comply with the requirements of Figure 6 and Table 3.3.1.1
Diameter of the positioning flange on the supporting plane
100°±30″
130*±30
Supporting plane
Figure 6 High and low beam light groups of built-in headlamp*See Figure 1*
Positioning flange and supporting flange
GB4659—84
3.3.1.2 The main dimensions and connection dimensions of the high beam light group of the built-in headlamp with a pin-type lamp holder shall comply with the provisions of Figure 7 and Table 3.
110° ± 30
Figure 7 High beam light group of built-in headlamp
Note: Except for the dimensions shown in the figure, the rest are the same as Figure 6. 3.3.1.3 The main dimensions and connection dimensions of the low beam light group of built-in headlamp with pin-type lamp holder, except for the pin dimensions, are the same as the corresponding provisions in 3.3.1.1. 3.3.1.4 The main dimensions and connection dimensions of the high and low beam light groups of external headlamp with pin-type lamp holder shall comply with the provisions of Figure 8 and Table 3.
3.3.1.5 The main dimensions and connection dimensions of the high or low beam light groups of external headlamp with pin-type lamp holder , except for the pin size, the rest are the same as the corresponding provisions in 3.3.1.4. Low beam
±30°
Figure 8 High and low beam light groups of external headlamp 3.3.2 Sealed
3.3.2.1 The main dimensions and connection dimensions of the high and low beam light groups of sealed headlamp shall comply with the provisions of Figure 9 and Table 3. Diameter of the positioning flange on the supporting plane
130°±30
Supporting plane
Supporting flange/
Figure 9 High and low beam light groups of sealed headlamp 184
Positioning flange
GB465 9—84
3.3.2.2 The main dimensions and connection dimensions of the high beam light group of a sealed headlamp shall comply with the provisions of Figure 10 and Table 3. 110°±30
Figure 10 Sealed headlamp high beam light group
Note: Except for the dimensions shown in the figure, the rest are the same as Figure 9. 3.3.2.3 The main dimensions and connection dimensions of the low beam light group of a sealed headlamp, except for the pin dimensions, are the same as those specified in 3.3.2.1.
3.3.3 The pin dimensions of the light group shall comply with GB2799-81 "Types and dimensions of pin-type lamp holders" G16t Table 3
Maximum value
Maximum value
Maximum value
Minimum value
Maximum value
Minimum value
T136 (T134)*
Semi-enclosed type
Enclosed type
136_1 (1341)*
Maximum value145
144.8-2.5
*The models or their sizes in brackets are not recommended models or their sizes for semi-enclosed headlamp lighting groups only. Semi-enclosed type
170 -1
Maximum value 178.6
Enclosed type
178.6-2.5
3.4 ​​Rectangular built-in headlamp
GB4659-—84
3.4.1 The main dimensions of rectangular built-in headlamp shall comply with the provisions of Figure 11 and Table 4. +
Wire red
Wire blue
It can also be without shell.
Note: The shape of the lamp housing is not specified.
ND132× 190
ND140× 220
Maximum value
Minimum value
Rectangular built-in headlamp
Maximum value
Minimum value
Rectangular built-in headlamp**The positioning flange size of the dimming base plate shall comply with the provisions of Figure 12. 3.4.2
Supporting plane
191 ±0.575
Figure 12ND132×190 headlamp dimming base plate*See Figure 1*.
**The positioning flange of the ND140×220 headlamp dimming base plate refers to the ND132×190 headlamp. 186
GB4659-—84
3.4.3 The connection dimensions of rectangular built-in headlamps shall comply with the provisions of Figure 13*6.5*o.
p130min
163±0.125
110±0.1)
aND132×190 headlamp
170±0.125
260±0. t6
bND140×220 headlamp
Figure 13 Connection dimensions of rectangular built-in headlamps 3.5 Lighting groups of rectangular built-in headlamps
3.5.1 ＇Semi-enclosed type
3.5.1.1 The main dimensions of the high and low beam lighting groups of semi-enclosed headlamps shall comply with the provisions of Figure 14 and Table 5. Low beam
Location flange
Supporting plane
Supporting plane
Figure 14 High and low beam light groups of semi-enclosed headlamp High beam
3.5.2 Enclosed
3.5.2.1 The main dimensions of the high and low beam light groups of a T100×165F headlamp shall comply with the provisions of Figure 15 and Table 5. The main dimensions of the high beam light group of a T100×165F headlamp shall comply with the provisions of Figure 16 and Table 5. 3.5.2.2
GB4659—84
.3±0.2
Supporting plane
4,3±0.24
Figure 15T100×165F headlamp high and low beam light group4.3 ±0.24
Figure 16T100×165F headlamp high beam light group Note: Except for the dimensions shown in the figure, the rest are the same as Figure 15. Low beam
131°06
3.2±0.24
3.5.2.3The main dimensions of the high and low beam light groups of a T132×190F headlamp shall comply with the requirements of Figure 17 and Table 5. Ground
Positioning convex
Supporting thin plane
Figure 17T132×190F Headlamp high and low beam lighting group 3.5.3 The pin dimensions of the lighting group shall comply with the requirements of G16t in GB2799-81. 188
Supporting plane
T100×165F
Maximum value
Minimum value
GB4659—84
T132×190.T132×190 F
Minimum value
Maximum value
T140×220
Maximum value
Minimum value
Four-lamp headlamp
3.6.1 The size series of four-lamp headlamp shall be determined by the distance between the centers of the two light groups in each pair of headlamps. The size series of SD136 and SD100×165 headlamps shall comply with the provisions of Table 6. The two high-beam light groups shall be installed on the inside, and the low-beam or low-and-high-beam light groups shall be installed on the outside.
SD100×165
Centre distance between two light groups
170 (165*)
3.6.2The connection dimensions of SD136 headlamp shall comply with the provisions of Figure 18 and Table 7. *Dimensions are not recommended.
Φ(mm)
56±0.125
GB4659-84
Figure 18SD136 headlamp
165*±1.25
55±30
163±0.125
36°±30
168±0.125
3.6.3The connection dimensions of SD100×165 headlamp shall comply with the provisions of Figure 19. 98x
180±1.25
352 ±0.18
91 ±0.11
Figure 19SD100×165 headlamp
170±1.25
45°±30
h132min
156±0.125
- d8 *0.
The notch size of the dimming base plate of the SD100×165 headlamp shall comply with the provisions of Figure 20. *Not recommended size.
180±1.25
45°±30
156±0.125
On the support plane
4General requirements
On the support plane
165.56±0.50
aHigh beam
GB465984
1.52. 0. bzxz.net
Supporting surface
165.56±0.50
b High and low beam
On the supporting plane
On the palm plane
36°06
/36°06
Supporting surface
Figure 20SD100×165 Notch dimensions of headlamp dimming base 4.1 The lighting groups of headlamps should be interchangeable. 4.2 It should be ensured that the adjustment angle of the headlamp light group in the horizontal and vertical planes is not less than ±4°30″ based on the direction of the collimated beam. Additional remarks:
This standard is proposed by the Ministry of Machinery Industry of the People's Republic of China and is under the jurisdiction of the Shanghai Tractor and Automobile Research Institute. The Shanghai Tractor and Automobile Research Institute is responsible for drafting this standard. From the date of implementation of this standard, the original ministry standards JB2296-78 "Types, basic parameters and dimensions of external lighting for automobiles and tractors" and JB180-59 "Types, main dimensions and connection dimensions of headlights for automobiles" will be invalid. 1911 The size series of four-lamp headlamp shall be determined by the distance between the centers of the two light groups in each pair of headlamp. The size series of SD136 and SD100×165 headlamp shall comply with the provisions of Table 6. The two high-beam light groups shall be installed on the inside, and the low-beam or low-high-beam light groups shall be installed on the outside.
SD100×165
Distance between the centers of the two light groups
170 (165*)
3.6.2 The connection dimensions of SD136 headlamp shall comply with the provisions of Figure 18 and Table 7. *Not recommended size.
Φ(mm)
56±0.125
GB4659-84
Figure 18SD136 headlamp
165*±1.25
55±30
163±0.125
36°±30
168±0.125
3.6.3The connection dimensions of the SD100×165 headlamp shall comply with the provisions of Figure 19. 98x
180±1.25
352 ±0.18
91 ±0.11
Figure 19SD100×165 headlamp
170±1.25
45°±30
h132min
156±0.125
- d8 *0.
The notch size of the dimming base plate of the SD100×165 headlamp shall comply with the provisions of Figure 20. *Not recommended size.
180±1.25
45°±30
156±0.125
On the support plane
4General requirements
On the support plane
165.56±0.50
aHigh beam
GB465984
1.52. 0.
Supporting surface
165.56±0.50
b High and low beam
On the supporting plane
On the palm plane
36°06
/36°06
Supporting surface
Figure 20SD100×165 Notch dimensions of headlamp dimming base 4.1 The lighting groups of headlamps should be interchangeable. 4.2 It should be ensured that the adjustment angle of the headlamp light group in the horizontal and vertical planes is not less than ±4°30″ based on the direction of the collimated beam. Additional remarks:
This standard is proposed by the Ministry of Machinery Industry of the People's Republic of China and is under the jurisdiction of the Shanghai Tractor and Automobile Research Institute. The Shanghai Tractor and Automobile Research Institute is responsible for drafting this standard. From the date of implementation of this standard, the original ministry standards JB2296-78 "Types, basic parameters and dimensions of external lighting for automobiles and tractors" and JB180-59 "Types, main dimensions and connection dimensions of headlights for automobiles" will be invalid. 1911 The size series of four-lamp headlamp shall be determined by the distance between the centers of the two light groups in each pair of headlamp. The size series of SD136 and SD100×165 headlamp shall comply with the provisions of Table 6. The two high-beam light groups shall be installed on the inside, and the low-beam or low-high-beam light groups shall be installed on the outside.
SD100×165
Distance between the centers of the two light groups
170 (165*)
3.6.2 The connection dimensions of SD136 headlamp shall comply with the provisions of Figure 18 and Table 7. *Not recommended size.
Φ(mm)
56±0.125
GB4659-84
Figure 18SD136 headlamp
165*±1.25
55±30
163±0.125
36°±30
168±0.125
3.6.3The connection dimensions of the SD100×165 headlamp shall comply with the provisions of Figure 19. 98x
180±1.25
352 ±0.18
91 ±0.11
Figure 19SD100×165 headlamp
170±1.25
45°±30
h132min
156±0.125
- d8 *0.
The notch size of the dimming base plate of the SD100×165 headlamp shall comply with the provisions of Figure 20. *Not recommended size.
180±1.25
45°±30
156±0.125
On the support plane
4General requirements
On the support plane
165.56±0.50
aHigh beam
GB465984
1.52. 0.
Supporting surface
165.56±0.50
b High and low beam
On the supporting plane
On the palm plane
36°06
/36°06
Supporting surface
Figure 20SD100×165 Notch dimensions of headlamp dimming base 4.1 The lighting groups of headlamps should be interchangeable. 4.2 It should be ensured that the adjustment angle of the headlamp light group in the horizontal and vertical planes is not less than ±4°30″ based on the direction of the collimated beam. Additional remarks:
This standard is proposed by the Ministry of Machinery Industry of the People's Republic of China and is under the jurisdiction of the Shanghai Tractor and Automobile Research Institute. The Shanghai Tractor and Automobile Research Institute is responsible for drafting this standard. From the date of implementation of this standard, the original ministry standards JB2296-78 "Types, basic parameters and dimensions of external lighting for automobiles and tractors" and JB180-59 "Types, main dimensions and connection dimensions of headlights for automobiles" will be invalid. 191
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